Pre-Piercing Of Cutting and Beveling Processes

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Pre-Piercing Of Cutting and Beveling Processes

Pre-Piercing, or Pre-Drilling, is the "drilling" of the pierce holes before the cutting (or beveling) tool starts.   It is useful when:

Cutting with flame: preheat on an edge, and especially the edge of a hole, is much faster than preheating the surface of the plate.

Cutting with flame: Much less debris is ejected during the pierce if its been pre-drilled, resulting in cleaner tips and happier operators.

Cutting with plasma: On heavy plate, some plasma processes do not support piercing and must be edge started.  Pre-drilling allows this.

Cutting with plasma: On moderate thickness plate, some customers like to pre-pierce the plate with an old set of plasma consumables, before changing to new consumables to to the cutting.  (Kinetic does not recommend, nor does it discourage, this practice).  A Plasma Tool can be set up as a Virtual Drill Tool to accomplish this.

 

See also PreDrilling Of Milling Processes

 

Applying Pre-Piercing while Applying Processing

 

On the Processing Options dialog, simply check the Pre-Drilling of Pierce Holes checkbox, and ensure you have a spindle tool available and selected in the combo box.

 

prepierce1

 

As Processing is applied, the Pierce Allowance will be used as a virtual hole diameter for the Spindle Allocation Table to look up and match a drill to.  If not matched you will be prompted to allocate one.  In this example the Pierce Allowance was 8mm, but no spindle was allocated to the 8mm drill in the table, so I chose a 10mm drill:

 

prepierce2

 

The Offset To Edge property, unique to PrePierce Spindle operations, tells Primecut to offset the center of the spindle operation so that its edge (the edge of the hole) is exactly under the start of the cutting process, thus ensuring a reliable start to the cutting process. For this to work optimally the costing data needs to know the drill bit diameter and ideally the cutting kerf.

Applying Pre-Piercing After Processing

Use the Apply Prepierce (ALT-D) function under the context menu when one or more cutting or beveling processes are selected to apply Pre-Piercing subsequently to the original processing application.

Note how Pierce Allowance is replaced with the Pre-Pierce Hole after Pre-Piercing.

Note how Pierce Allowance is replaced with the Pre-Pierce Hole after Pre-Piercing.